Universal End-of-Line LB Test Station

The Advantage

  • Wide range of different battery designs
  • Safe test chamber ensures homogeneous test environment
  • Manual connecting by fully automatic handling and test process
  • Freely programmable test profiles
  • Short change-over time
  • Modular and scalable machine layout
  • Batteries with module voltages 12V, 24V, 48V or any other
  • Provision of all recorded data at PLC level for pick-up by higher level SCADA systems

Core Features and Functionality

The universal EOL Battery LB Test Station is designed to allow the test of multiple test devices while the Lithium battery modules are placed on one fixed position. Batteries are transport automatically to the test station. The all relevant cable connections for multiple tests can be connected manually to the battery. At the Test station Touch Panel all software set-up can be done and controlled from the main HMI Screen. All in one test machine in one single station with Main Software control.

CMWTEC_End-of-Line-Lithium-Universal-4-Station-1

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

Customers also explored

CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

Premium Line Equipment
Our High-End Product: The Premium Finishing Line for OE Battery Manufacturer. From automated to fully automated machines, we leave nothing to be desired.
Premium Line Equipment
Combination Machine Equipment
Space saving design and cost saving without sacrificing the necessary function and comfort is the key for this combination of different application concept.
Combination Machine Equipment
Semiautomatic Equipment
The machine concept of our semiautomatic machines based on the technology of fully automatic machines. Developed as individual single models, or laboratory equipment.
Semiautomatic Equipment
ECO Line Equipment
Our ECO Line products close the gap between high-tech performed machine equipment with customized specifications and low standard performance.
ECO Line Equipment
End of Line Test Lead Acid Battery
Automatic final electrical load test of automotive car and truck batteries with NEW integrated E-load modules up to 3000A.
End of Line Test Lead Acid Battery

THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

contact-13.18.52-scaled

Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What does the universal EOL test station test?

It tests lithium battery modules with 12 V, 24 V, 48 V or other module voltages in one station. The test processes cover electrical performance, BMS communication, the BDU system, HV insulation and insulation resistance, leakage and pressure of valve or membrane, and the heating and cooling systems. The machine layout is modular and scalable.

How does a test run?

Each module is identified by DMC code or barcode and transported automatically to the test bench. The cable connections are made manually, and the handling and test process run automatically. The test bench is enclosed, which ensures a homogeneous test environment and protects surrounding equipment in case of a dangerous condition. At the end, the results are rated pass or fail. Modules that pass are disconnected manually or automatically and released, and modules that fail go to post-processing.

Which batteries and test values does the station cover?

It is designed for battery dimensions of L 500 × W 200 × H 220 mm and weights of 20 to 100 kg, other sizes and weights on request. The electrical performance test is rated at 500 A, 100 V and 42 kW, the HV insulating test at up to 3 kV DC. The leakage and pressure test works at ±100 mbar for volumes from 30 to 300 litres. Other test values are available on request.

How are test sequences and data handled?

Test categories can be freely combined into a test sequence, and test profiles are freely programmable. For BMS communication, dbc files can be imported for CAN, or CAN protocols can be created and adjusted. Product data and test results are allocated to the product ID and stored on an SD card at PLC level and in an SQL database on PC level.