Talk · ELBC 2026 · Vienna

Scalable. Configurable. Future-ready.

Highly Efficient Modular Machine Design for AGM and SLI battery production lines

Michael Wipperfürth · Vice President Sales, CMWTEC
ELBC 2026, Vienna, 15–18 September

CMWTEC modular 5-in-1 combination machine for post brushing, high-rate discharge testing, high-voltage leak testing, post greasing and marking

At ELBC 2026 in Vienna, we showed how we are making battery production more flexible, scalable and future-proof with a highly efficient modular machine design. Our approach allows us to tailor production lines precisely to our customers' needs while minimizing investment risks. Or in other words:

Modular today. Ready for tomorrow.

Executive message

The platform idea in one view

Our entire philosophy can be summarized in three concepts. One modular system creates a consistent machine architecture across the production line.

1

Configurable

A common framework from one to five stations.

2

Versatile

Filling, testing and finishing line applications.

3

Convertible

From automatic to fully automatic operations.

We create a unified machine architecture that supports a wide variety of processes and levels of automation.
Configurable framework

Scale capacity without changing the concept

From a single up to several stations: the base frame construction can be used for both single and multiple stations.

CMWTEC base frame with a single stationSingle station
The same base frame with a double stationDouble station
The same base frame extended to five stationsUp to five stations
Space-saving growth path
Machines with a smaller footprint mean there is no need to construct larger facilities. This saves on investment costs.

Modular today. Ready for tomorrow.

Combinable function units

Configure the process to the customer requirement

Depending on the customer's requirements, various function units can be integrated.

The modular system consists of three key components: the lifting unit, the adjustment unit and the respective function unit. This combination allows for a wide variety of machine configurations on the same platform.

CMWTEC servo-driven lifting unitServo-driven lifting unit
Lifting unit with the adjustment unit mountedAdjustment unit
Lifting unit with adjustment unit and an individual function unitIndividual function unit
Three building blocks, many machine variants

Examples include:

Post brushing function unit on the CMWTEC servo lifting unit
Post brushing
Post greasing function unit on the CMWTEC servo lifting unit
Post greasing
High-rate discharge testing unit on the CMWTEC servo lifting unit
High-rate discharge testing
High-voltage leak testing unit on the CMWTEC servo lifting unit
High-voltage leak testing
Marking unit on the CMWTEC servo lifting unit
Marking, such as laser or pin marking
Acid filling and levelling unit on the CMWTEC servo lifting unit
Acid filling and levelling for SLI and AGM
Acid level checking unit on the CMWTEC servo lifting unit
Acid level checking
CMWTEC servo lifting unit
All units mount on the servo lifting unit
This allows us to configure exactly the solution the customer needs. No more, no less.
Lifecycle flexibility

Designed for serviceability and faster maintenance

During development, great emphasis was placed on user-friendly maintenance.

CMWTEC function module mounted on the machineFunction modules being removed for maintenance
Makes repair work easier during maintenance
Functional modules can be easily removed, which significantly reduces maintenance and repair times.
Lifecycle flexibility

Convertible to full automation

Another advantage is how easily the platform scales with the level of automation.

Manually adjusted CMWTEC function unitThe same function unit upgraded with a servo motor
Manual adjustment lever on a CMWTEC machineServo-driven adjustment unit
ManualFully automatic, servo-driven
Customers can start with a manual solution and upgrade to full, servo-driven automation later. This allows the investment to grow along with the business.

Modular today. Ready for tomorrow.

Visualizing · Monitoring & reporting

Software architecture for data recording and storage

Battery codes being scanned on a palletBatteries on a production conveyor
Data Manager report filterData Manager table of recorded production data per battery
Software solutions tailored to production data across all lines
The production data collected is visualized and analyzed in a transparent manner. This provides our customers with valuable information for optimizing their production and quality processes.
Modular today · Ready for tomorrow

Our modular machines in several applications

Here you can see various applications of our modular platform. Regardless of the process or level of automation, everything is based on the same fundamental philosophy.

You are not just buying a machine. You are investing in a platform – one that grows with your business.Modular, flexible and future-proof.

Key benefits

The customer value is lifecycle value

The real added value for our customers is realized over the entire product lifecycle.

One platform

Consistent design across production lines.

Precision

Servo-driven units for repeatable movement.

Serviceability

Removable function blocks simplify maintenance.

Fewer spares

Identical components reduce inventory complexity.

Flexibility

Wide range of applications and combinations.

Upgradeability

Clear path from automatic to fully automatic.

All these factors reduce the total cost of ownership in the long term. How much does a machine cost over a period of ten or fifteen years? That is precisely where the greatest advantage of our modular concept lies.

  • Fewer replacement parts
  • Easier maintenance
  • Same platform
  • Easy expansion

Modular today. Ready for tomorrow.

Automation without limits

Let's configure the right machine for your production line.

At ELBC 2026 in Vienna, we showed how a modular platform supports a wide variety of battery applications: how customers can gradually expand their capacity without changing the machine design, and how we combine automation, digitalization and future-proofing in a single solution.

If you are planning new production capacity, modernizing existing lines or looking to advance automation, please contact us. Let's work together to see how our platform concept fits your production process. The most successful production lines are the most flexible ones – that's exactly why we developed our modular platform.

Modular today.
Ready for tomorrow.