End-of-Line Test E-Load and Software

The Advantage

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  • More flexibility to create customized profiles
  • Option to create customer-specific characteristics and signal shapes
  • Evaluation of the measured data with regard to internal resistance
  • Impedance and relaxation voltage
  • Ability to run multiple profiles in a sequence
  • dV/dt detection of the load jump as well as of the discharge gradient
  • Self-turned deltaV determination
  • Provision of all recorded data at PLC level for pick-up by higher level SCADA systems

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Core Features and Functionality

Scalable Rack design for our CHL500A E-Load power stage modules with Master module. Stainless-steel housing made for heavy environment areas, as well as for laboratories. New high-end process software with profile editor for 5 different test profiles like Constant Current, Constant Voltage, Const. Resistance, Constant Power and integrated impedance & DC internal Resistance measurement for automotive lead-acid batteries.

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Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

Customers also explored

CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

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Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What does the CMWTEC E-Load system consist of?

Each system consists of a stainless steel rack with a master control unit and up to 6 CHL500 power stage modules of 500 A each. Systems are available from 500 A to 3000 A at 6 to 12 V. The modules are water cooled, and the master control unit connects to the QTS software via Ethernet.

Which test profiles can the software run?

In the test set-up editor, up to 5 test profiles can be combined in a sequence, for example AC impedance, then a constant current discharge, then a second AC impedance for comparison. Customer-specific characteristics and signal shapes such as rectangular pulses or sine waves are possible.

What does the software evaluate besides the discharge?

It evaluates internal resistance, impedance and the relaxation voltage after discharge. The methods include CCVmin, the two-tier DC load method for DC resistance (DCR), AC impedance at 1 kHz (ACR), deltaV and a second OCV after the load is removed. Each battery is rated ACCEPTED or FAILED.

How are the test data used?

All recorded data are provided at PLC level for pick-up by higher-level SCADA systems. The system also calculates the average value and standard deviation of the open circuit voltage and the high current voltage across all accepted batteries, which helps to evaluate the whole batch.