Customized 2-in-1 Industrial HRD Terminal Brushing

The Advantage

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  • Automatic test process
  • Post contact by clamping system
  • OCV,CCV; deltaV Test with integrated E-load modules
  • EOL high control software for HRD test
  • Reject table for failed batteries
  • Automatic Terminal brushing
  • Unique brushing tool for DIN and JIS type terminals incl. extraction of lead
  • Brushing tool design for both – plus and minus terminals
  • Combination or single use of each function unit
  • One Touch Panel for all single machines
  • High-Capacity output
  • Quick and easy change-over time<

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Core Features and Functionality

The Customized 2-in-1 Battery Terminal Brushing Machine is designed to have 2 different functions units in one main frame with one PLC controller and one HMI. The individual batteries supplied through the conveyor of the combination machine are positioned exactly at each function station. The special designed rotating brushing tool is lowered onto the battery terminal. Brushing is accomplished by means of steel brush inserts mounted in the rotating tool with lead dust suction inside the tool. After this the battery is entering the High-Rate Discharge testing with our new E-Load modules integrated in the machine design. The machine is equipped with a reject table for eject batteries which have not passed the HRD test.

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Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

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Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What does the customized 2-in-1 brushing and HRD machine do?

It first brushes the battery terminals and then runs a high rate discharge (HRD) test with integrated E-Load modules. Both function units sit in one main frame with one PLC and one HMI, and each unit can be used in combination or on its own.

How are the terminals brushed?

The rotating brushing tool is lowered onto the terminals. It is shaped like the plus and minus terminals and has 4 single brushes with steel brush inserts for side and top polishing. Lead dust is extracted inside the tool during brushing to avoid lead contamination in the environment.

Which values does the HRD test measure?

It measures OCV, CCV and deltaV with integrated E-Load modules and is controlled by the EOL control software. The terminals are contacted by test clamps that are opened and closed pneumatically.

Which batteries does it handle, and at what capacity?

It handles automotive 12 V car and truck batteries from 20 to 70 kg at up to 8 batteries per minute, depending on test time. Failed batteries are rejected onto a table at the end of the machine, and the failure is shown on the touch panel. Change-over is quick.