Customized EOL Automotive 2-in-1

The Advantage

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  • Post contact by clamping system
  • OCV,CCV; deltaV, Impedance and DC Internal Resistance Test
  • Location of smallest leakage
  • Marking of leakpoint by local burning
  • Test of cover seal line and bottom of the battery box
  • Interface to read out test data
  • Reject table for failed batteries
  • Automatic test process
  • Combination or single use of each test machine
  • One Touch Panel for all single machines
  • 2D Scanner for collecting Battery code Data (option)
  • Quick and easy Changeover time

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Core Features and Functionality

The Customized EOL Automotive 2-in-1 Battery Machine is designed to have 2 different functions units in one main frame with one PLC controller and one HMI. The individual batteries supplied through the conveyor of the test machine are positioned exactly at each function station. End-of Line High Rate discharge testing with our new 3000A E-Load modules integrated in the machine design, followed by a 12 KV High Voltage Leakage test. The machine is equipped with a reject table for eject batteries which have not passed the HRD or HV test.

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Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

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Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What does the customized EOL automotive 2-in-1 machine combine?

It combines a high rate discharge (HRD) test with integrated E-Load modules and a high voltage leakage test in one main frame with one PLC and one HMI. Batteries that fail either test are rejected onto a table at the end of the machine, and the failure is shown on the touch panel.

Which values does the HRD station measure?

It measures OCV, CCV and deltaV with integrated E-Load modules. A special test probe allows an impedance (ACR) test before the HRD test sequence, and both tests are controlled by the EOL control software.

How does the high voltage leakage test work?

The positive electrode is moved onto one battery terminal, and four self-adjusting test strips of the negative electrode are placed around the sealing line of the cover. The test covers the cover seal line and the bottom of the battery box. It locates the smallest leakage, and the leak point can be marked by local burning.

Which batteries does it test, and can the units be used separately?

It tests automotive 12 V car batteries from 20 to 40 kg at up to 8 batteries per minute, depending on test time. Each function unit can be used in combination or on its own, and a 2D scanner for battery codes is available as an option.