Customized 3-in-1 Automotive OCV Levelling Level Checking

Automatic combined ocv test with acid levelling and level checking of
automotive car and truck batteries with best and high technology

The Advantage:

  • CMWTEC modular based machine design
  • OCV Test for quality check before filling
  • Fully automated levelling and independent level check process
  • Filling speed adjustable, with frequency-controlled acid pump
  • Exact levelling accuracy by sipping controlled by hose sensors
  • Level checking verification for quality audits.
  • With reject table for failed batteries
  • One Touch Panel for all single machine applications
  • Quick and easy change-over time
  • 100% acid resistance

Description of function

The machine is designed for pre-check of open circuit voltage and checking of under- and over-filling of
sulphuric automotive batteries. The individual batteries supplied through the conveyor of the finishing line
are exactly positioned. The fill stroke moves down, and the levelling heads are lowered into the filling
holes of the battery. The first station checks the acid level in the battery. If a battery is under-filled it will
be topped-up to the level, if a battery is over-filled it removes the acid out of the battery with diaphragm
pumps. As a result, the acid level is accurate in all the individual cells by means of hose sensor
monitoring. The second station will check the levelling unit by lowering the Check heads with a distance
measuring system until each tungsten electrode gets in contact with acid. The result will be displayed on
the HMI for verification. An exact level achievement is guaranteed. If a battery fails it will be rejected on a
reject table.

 

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Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.