Customized 3-in-1 Automotive OCV Levelling Level Checking

The Advantage

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  • CMWTEC modular based machine design
  • OCV Test for quality check before filling
  • Fully automated levelling and independent level check process
  • Filling speed adjustable, with frequency-controlled acid pump
  • Exact levelling accuracy by sipping controlled by hose sensors
  • Level checking verification for quality audits.
  • With reject table for failed batteries
  • One Touch Panel for all single machine applications
  • Quick and easy change-over time
  • 100% acid resistance

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Core Features and Functionality

The Customized 3-in-1 Automotive OCV Levelling Machine is designed for pre-check of open circuit voltage and checking of under- and over-filling of
sulphuric automotive batteries. The individual batteries supplied through the conveyor of the finishing line
are exactly positioned. The fill stroke moves down, and the levelling heads are lowered into the filling
holes of the battery. The first station checks the acid level in the battery. If a battery is under-filled it will
be topped-up to the level, if a battery is over-filled it removes the acid out of the battery with diaphragm
pumps. As a result, the acid level is accurate in all the individual cells by means of hose sensor
monitoring. The second station will check the levelling unit by lowering the Check heads with a distance
measuring system until each tungsten electrode gets in contact with acid. The result will be displayed on
the HMI for verification. An exact level achievement is guaranteed. If a battery fails it will be rejected on a
reject table.

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

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CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

CMWTEC machines are proudly engineered and manufactured in Germany, symbolizing exceptional build quality, durability, and precision. With nearly 40 years of experience in mechanical engineering, CMWTEC ensures high-quality standards, punctual worldwide delivery, and consistent, reliable performance.

The modular architecture of the Premium Line offers maximum flexibility—each machine can operate as a standalone unit or integrate seamlessly into a full production line. This enables scalable automation, tailored configurations to meet evolving production demands, and future-ready adaptability. Integrated data acquisition supports processing transparency, quality control, and traceability.

Combination Machines merge multiple process steps into a single, compact system—such as brushing, testing, levelling, OCV evaluation, and marking—all controlled by a unified PLC and HMI interface. This modular, multifunctional design saves space, reduces handling time, and cuts costs. Quick change-overs and customizable configurations further increase efficiency and adaptability.