Customized 5-in-1

The Advantage

[read_more]

  • Post contact by clamping system
  • OCV,CCV; deltaV test
  • Location of smallest leakage
  • Marking of leakpoint by local burning
  • Test of cover seal line and bottom of the battery box
  • Marking batteries on top or side
  • Marking on battery boxes or lead post
  • Pre-selection of numbers or letters
  • High-tech-digital electronic test devices
  • Interface to read out test data
  • Reject table for failed batteries
  • Automatic test process
  • Combination or single use of each test machine
  • One Touch Panel for all single machines
  • 2D Scanner for collecting Battery code Data (option)
  • High Capacity output
  • Quick and easy Changeover time

[/read_more]

Core Features and Functionality

The Customized 5-in-1 Battery Finishing Machine is designed to have 5 different functions units in one main frame with one PLC controller and one HMI. The individual batteries supplied through the conveyor of the test machine are positioned exactly at each function station. Post brushing, followed by High Rate Discharge testing, followed by a High Voltage Leakage test with finally two Needle Marking function units for serial no. or 2D codes The machine is equipped with a reject table for eject batteries which have not passed the HRD or HV test.

modular_combination_5-in-1_machine-brushing_hrd_hvt_greasing_marking

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

Customers also explored

CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

Premium Line Equipment
Our High-End Product: The Premium Finishing Line for OE Battery Manufacturer. From automated to fully automated machines, we leave nothing to be desired.
Premium Line Equipment
Combination Machine Equipment
Space saving design and cost saving without sacrificing the necessary function and comfort is the key for this combination of different application concept.
Combination Machine Equipment
Semiautomatic Equipment
The machine concept of our semiautomatic machines based on the technology of fully automatic machines. Developed as individual single models, or laboratory equipment.
Semiautomatic Equipment
ECO Line Equipment
Our ECO Line products close the gap between high-tech performed machine equipment with customized specifications and low standard performance.
ECO Line Equipment
End of Line Test Lead Acid Battery
Automatic final electrical load test of automotive car and truck batteries with NEW integrated E-load modules up to 3000A.
End of Line Test Lead Acid Battery

THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

contact-13.18.52-scaled

Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

Which tests does the customized 5-in-1 machine run?

It runs a high rate discharge (HRD) test with OCV, CCV and deltaV and a high voltage leakage test. Before testing, rotating brushing tools with 4 single brushes clean the posts from the side and the top. At the end, the batteries are needle marked. All function units sit in one main frame with one PLC and one HMI.

How does the high voltage leakage test work?

The positive electrode is moved onto one of the battery terminals, and four test strips of the negative electrode are placed around the sealing line of the battery cover. The self-adjusting strips are opened and closed pneumatically. The test covers the cover seal line and the bottom of the battery box. It locates the smallest leakage and marks the leak point by local burning.

What happens to batteries that fail a test?

If any of the test units detects a failure, the battery is rejected onto a table at the end of the machine, and the failure is shown on the touch panel. The test data can be read out via an interface.

Which batteries does it handle, and can the units be used separately?

It handles automotive 12 V car and truck batteries from 20 to 70 kg at up to 8 batteries per minute, depending on test time. Each function unit can be used in combination or on its own, and all are operated from one touch panel.