The Advantage
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The Battery HRD Tester & Terminal Brushing with Shuttle machine is designed to have 2 different functions units in one main frame with one PLC controller and one HMI. The individual batteries supplied through the conveyor of the combination machine are positioned exactly at each function station. The special designed rotating brushing tool is lowered onto the battery terminal. Brushing is accomplished by means of steel brush inserts mounted in the rotating tool with lead dust suction inside the tool. After this the battery is entering the High-Rate Discharge testing with our new E-Load modules integrated in the machine design. Additional to the HRD the unit can test also ACR (Internal Resistance). The machine is equipped with a reject table for eject batteries which have not passed the HRD test. In addition. the Conveyor unit is equipped with a battery transfer unit (shuttle) for easily transport batteries from the reject table to the entry of the machine.
Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.
CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.
Exact & Precise
Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.
Years of experience
With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.
Worldwide ambitious
Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.
Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.
Customized 2-in-1 Industrial HRD Test with Terminal Brushing with Battery Shuttle cleans the battery terminals and then performs a high rate discharge (HRD) test in one main frame with one PLC and one HMI. Batteries are fed by conveyor and positioned at each station automatically. In addition to OCV, CCV and delta V, the integrated E-Load modules also measure the internal resistance (ACR) of each battery.
Clean terminals are essential for a reliable electrical contact during the HRD test. The rotating brushing tool with steel brush inserts removes oxidation and residues from the plus and minus terminals, while the integrated suction extracts the lead dust directly inside the tool. This ensures accurate measurement results and a clean, ready-to-ship battery.
Batteries that fail the HRD test are ejected to a reject table. The integrated battery transfer shuttle moves these batteries from the reject table back to the machine entry, so they can easily be re-tested or processed further without manual lifting. This reduces handling effort, which is especially important for heavy industrial batteries.
The Customized 2-in-1 Industrial HRD Test with Terminal Brushing with Battery Shuttlehandles DIN terminals as well as flat and round terminals. Post terminals are contacted by a clamping system, flat terminals by push contact. The brushing tool is designed for both plus and minus terminals, and quick changeover times make the machine suitable for production lines running different industrial battery types.
