The Advantage
2-in-1 Motorcycle Battery EOL Tester: The machine is designed to have 2 different function units in one main frame with one PLC controller and one HMI. The individual batteries supplied through the conveyor of the test machine are positioned exactly at each function station. High-Rate Discharge testing with our new E-Load modules integrated in the machine design is followed by a High Voltage Leakage test of the cover seal and the box bottom. The machine is equipped with a reject table for ejecting batteries which have not passed the HRD or HV test.
Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.
CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.
Exact & Precise
Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.
Years of experience
With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.
Worldwide ambitious
Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.
Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.
A 2-in-1 motorcycle battery EOL tester combines two final quality tests in one machine: a high rate discharge (HRD) test and a high voltage (HV) leakage test. Batteries are fed by conveyor, positioned at each test station and checked automatically. Batteries that fail either test are ejected to a reject table, so only fully tested batteries leave the line.
HVT stands for high voltage test. It checks the battery box for leaks by applying a high voltage and detecting any current flow through the plastic housing. The CMWTEC machine tests both the cover seal line and the bottom of the battery box, locates even the smallest leak and marks the leak point by local burning for easy analysis.
The HRD unit uses integrated E-Load modules and measures open circuit voltage (OCV), closed circuit voltage (CCV), voltage drop (delta V), impedance and DC internal resistance. All results are available through a data interface, and an optional 2D scanner links each measurement to the battery code for full traceability.
Combining both tests in one main frame with a single PLC and one HMI saves floor space, reduces battery handling and lowers investment costs compared to two separate machines. Each test unit can still be used on its own, and short changeover times make the 2-in-1 tester suitable for production lines running different motorcycle battery types.
