Customized 2-in-1 Industrial HRD with ACR-Terminal Brushing

The Advantage

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  • Automatic test process, with fully automatic battery type set-up changeover
  • Post contact by clamping system
  • OCV,CCV; deltaV Test with integrated E-load modules
  • EOL high control software for HRD test
  • Reject table for failed batteries with battery transfer unit (battery shuttle)
  • Automatic Terminal brushing
  • Unique brushing tool for DIN and JIS type terminals incl. extraction of lead
  • Brushing tool design for both – plus and minus terminals
  • Combination or single use of each function unit
  • One Touch Panel for all single machines
  • High-Capacity output

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Core Features and Functionality

The Customized 2-in-1 Industrial HRD Battery Brushing Machine is designed to have 2 different functions units in one main frame with one PLC controller and
one HMI. The individual batteries supplied through the conveyor of the combination machine are positioned
exactly at each function station. The special designed rotating brushing tool is lowered onto the battery
terminal. Brushing is accomplished by means of steel brush inserts mounted in the rotating tool with lead
dust suction inside the tool. After this the battery is entering the High-Rate Discharge testing with our new
E-Load modules integrated in the machine design. The machine is equipped with a reject table for eject
batteries which have not passed the HRD test. Batteries who need to be retested can easily transport from
reject table back to entry by our battery transfer carriage unit (battery shuttle).

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

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CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

CMWTEC machines are proudly engineered and manufactured in Germany, symbolizing exceptional build quality, durability, and precision. With nearly 40 years of experience in mechanical engineering, CMWTEC ensures high-quality standards, punctual worldwide delivery, and consistent, reliable performance.

The modular architecture of the Premium Line offers maximum flexibility—each machine can operate as a standalone unit or integrate seamlessly into a full production line. This enables scalable automation, tailored configurations to meet evolving production demands, and future-ready adaptability. Integrated data acquisition supports processing transparency, quality control, and traceability.

Combination Machines merge multiple process steps into a single, compact system—such as brushing, testing, levelling, OCV evaluation, and marking—all controlled by a unified PLC and HMI interface. This modular, multifunctional design saves space, reduces handling time, and cuts costs. Quick change-overs and customizable configurations further increase efficiency and adaptability.