High Rate Discharge Test

The Advantage

  • Automatic test process
  • Adjustment by toggle bolt
  • Terminal contact by push system
  • OCV,CCV; deltaV Test (by individual test device, option)
  • Reject table for failed batteries
  • Adaptable to leak test machine as combination unit

Core Features and Functionality

The High Rate Discharge Battery Testing Machine is designed for high rate discharge test of batteries after the formation in the finishing area. The individual batteries supplied through the conveyor of the test machine are positioned exactly. The test stroke is lowered onto the battery terminals. By especially electrical measuring system (which is placed at disposal of the customer) batteries will be controlled. Therefore, the unit is provided with two control units for each end terminal, positive and negative.

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Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

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CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

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Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What is a High Rate Discharge Test machine and when is it used?

A High Rate Discharge Test (HRD) machine tests lead-acid batteries for their ability to deliver high current under load after the formation phase. Individual batteries are conveyed into the machine, precisely positioned, and contacted by the test stroke. An electronic measuring system checks voltage behavior under load. Batteries that fail the test are automatically directed to a reject table. The ECO Line version is designed for efficient, reliable HRD testing at a lower investment level.

What is the difference between the ECO Line and Premium Line HRD test machine?

Both machines perform the same high rate discharge test principle and deliver precise, traceable results. The Premium Line version offers individual clamping tools for multiple terminal formats (DIN, JIS, Ford, FLAT) and is built for high-volume, fully automated production lines with short change-over times. The ECO Line version is optimized for cost efficiency and suits manufacturers with lower throughput requirements or those looking for a capable entry-level HRD solution. Both can be combined with a leak test machine.

Can the ECO Line HRD machine be integrated into an existing battery finishing line?

Yes. The ECO Line High Rate Discharge Test machine includes a data interface for connecting to existing line data collection systems. It can be operated as a standalone unit or combined with other finishing line equipment such as the Air Leak Test machine or Acid Levelling unit. The reject table for defective batteries is included as standard, allowing the machine to fit into automated sorting processes without additional handling steps.