High Speed Plug Insertion Machine

The Advantage

  • Fully automated setting process
  • Handling of different plug types possible
  • Very precise height control unit +/- 0,1 mm tolerance
  • Precise plug insertion by 6 servo motor controlled units
  • High productivity 10+ Batt./min. on a small footprint 3m [9.84 ft]
  • Electronic Servo motor for plug torque control
  • Short change-over time
  • 100% acid resistance

Core Features and Functionality

The High Speed Plug Insertion Battery Finishing Machine has been designed for a high speed finishing line following the battery container formation. The batteries filled with sulphuric acid are sealed with six heads simultaneously by means of single plugs with an electronic servo motor. Plugs will be screwed in with torque control and finally checked if plugs missing in a separate plug height control test station.

 

High-Speed-Plug-Insertion-Machine

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

Customers also explored

CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

Premium Line Equipment
Our High-End Product: The Premium Finishing Line for OE Battery Manufacturer. From automated to fully automated machines, we leave nothing to be desired.
Premium Line Equipment
Combination Machine Equipment
Space saving design and cost saving without sacrificing the necessary function and comfort is the key for this combination of different application concept.
Combination Machine Equipment
Semiautomatic Equipment
The machine concept of our semiautomatic machines based on the technology of fully automatic machines. Developed as individual single models, or laboratory equipment.
Semiautomatic Equipment
ECO Line Equipment
Our ECO Line products close the gap between high-tech performed machine equipment with customized specifications and low standard performance.
ECO Line Equipment
End of Line Test Lead Acid Battery
Automatic final electrical load test of automotive car and truck batteries with NEW integrated E-load modules up to 3000A.
End of Line Test Lead Acid Battery

THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

contact-13.18.52-scaled

Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

How does the high speed plug insertion machine work?

It is designed for a high speed finishing line after battery container formation. Six servomotor-controlled units seal the batteries filled with sulphuric acid simultaneously with single plugs, and the plugs are screwed in with adjustable torque.

What capacity does it reach?

It reaches 10+ batteries per minute, depending on battery size, with a machine length of 3,000 mm. It is designed for automotive car batteries from 20 to 40 kg.

How are the plugs fed and checked?

The plugs are stored in two funnels, which release a set quantity into the vibration sorters. A separate plug height control station checks every screwed plug with a tolerance of ±0.1 mm and detects missing plugs as well as plugs that sit too high or too low. Failed batteries are rejected onto a table that holds up to 3 batteries.

How does it differ from the single screw plug insertion machine?

The high speed machine works with 6 servomotor-controlled units and is designed for automotive car batteries from 20 to 40 kg at 10+ batteries per minute. The Single Screw Plug Insertion machine handles car and truck batteries from 20 to 70 kg at up to 7 batteries per minute.