High Voltage Leakage Test

The Advantage

  • Location of the smallest leakage
  • Test of cover seal line and bottom of the battery box
  • Side terminals battery contact (option)
  • Marking of leak point by local burning
  • RS232 to read out test data
  • Reject table for failed batteries
  • Fully automatic test process
  • Short change-over time
  • Adaptable to discharge test machine as combination unit

Core Features and Functionality

The High Voltage Leakage Battery Testing Machine is designed for high voltage controlling for leakage of batteries in a finishing line. The individual batteries supplied through the conveyor of the finishing line are positioned exactly. By especially digital electrical test device system, batteries will be controlled. Onto one of the battery terminals the positive electrode will be pressed. The negative electrode will be positioned round the sealing line of the battery cover to the battery box and on the bottom of the battery box. While testing a high voltage (max.12 kV) is fed. If there is an electric potential between the electrodes it indicates a leakage of the battery. By a special function, the leakage point can be shown by burning.

LKW-HVT-Maschine-e1765458877164

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

Customers also explored

CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

Premium Line Equipment
Our High-End Product: The Premium Finishing Line for OE Battery Manufacturer. From automated to fully automated machines, we leave nothing to be desired.
Premium Line Equipment
Combination Machine Equipment
Space saving design and cost saving without sacrificing the necessary function and comfort is the key for this combination of different application concept.
Combination Machine Equipment
Semiautomatic Equipment
The machine concept of our semiautomatic machines based on the technology of fully automatic machines. Developed as individual single models, or laboratory equipment.
Semiautomatic Equipment
ECO Line Equipment
Our ECO Line products close the gap between high-tech performed machine equipment with customized specifications and low standard performance.
ECO Line Equipment
End of Line Test Lead Acid Battery
Automatic final electrical load test of automotive car and truck batteries with NEW integrated E-load modules up to 3000A.
End of Line Test Lead Acid Battery

THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

contact-13.18.52-scaled

Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What does the high voltage leakage test check?

It finds leaks in automotive car and truck batteries in the finishing line. The test covers the sealing line between battery cover and battery box as well as the bottom of the battery box.

How does the test work?

The positive electrode is pressed onto one battery terminal, and four test strips of the negative electrode are placed around the sealing line and on the bottom of the box. A high voltage of up to 12 kV is applied. Sparks between the electrodes indicate a leak, and the leak point can be marked by local burning.

What happens with batteries that fail the test?

An eject unit after the test station rejects them onto a table at the end of the machine, and the failure is shown on the touch panel. Test data can be read out via RS232.

What capacity does it reach, and can it be combined with other machines?

It tests up to 8 batteries per minute, depending on test time, for batteries from 20 to 70 kg. It can be combined with a discharge test machine as a combination unit, and side terminal contact is available as an option.