High Rate Discharge Test

The Advantage

  • Terminal contact by clamping system
  • Individual clamping tools for DIN, JIS, Ford, FLAT Terminals
  • OCV,CCV; deltaV Test (by individual test device, option)
  • Reject table for failed batteries
  • Fully automatic test process
  • Short change over time
  • Adaptable to leak test machine as combination unit

Core Features and Functionality

The High Rate Discharge Test Battery Machine is designed for high rate discharge test of batteries after the formation in the finishing area. The individual batteries supplied through the conveyor of the test machine are positioned exactly. The test stroke is lowered onto the battery terminals. By especially electrical measuring system (which is placed at disposal of the customer) batteries will be controlled. Therefore, the unit is provided with two control units for each end terminal, positive and negative.

 

HIgh Rate Discharge Test Machine End-of-Line-HRD-Test-Machine-e1765457958330

Products and services

Through close collaboration and a deep understanding of our customers’ needs, we deliver exactly what they expect: exceptional quality, intuitive usability, and tailored, personalized service. Our Premium Finishing Line Equipment is designed with cutting-edge technology to simplify operations and handling, ensuring a seamless experience. Engineered to exceed expectations, this high-tech solution is crafted to meet the highest standards and leave no detail overlooked.

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CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

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THE BATTERY FINISHING LINE EXPERT

Exact & Precise

Tailored to meet the high-quality standards of original equipment manufacturers, our machines
guarantee precision and reliability.

Years of experience

With years of experience, we craft machines that perform flawlessly, empowering you to focus on what matters most—your production.

Worldwide ambitious

Manufactured in Germany and delivered worldwide, we ensure punctuality and consistency in every project.

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Contact Us

Please contact us if you are interested in a machine from our machine portfolio. Or contact us if the machine you are looking for is not described on our website. Our sales team and our engineers will be happy to help you with the design for your specific requirements.

Frequently asked questions

What does a high rate discharge test measure in a lead-acid battery?

A high rate discharge test (HRD) checks the power delivery capability of a lead-acid battery by applying a high current load and measuring whether the battery maintains its voltage within defined limits. The test is performed after the formation phase in the battery finishing area. It identifies batteries that fail to deliver the required starting performance before they leave the production line, preventing defective batteries from reaching the end customer.

Which terminal types does CMWTEC's Premium Line HRD machine support?

 The Premium Line High Rate Discharge Test machine uses individual clamping tools to contact DIN, JIS, Ford, and FLAT terminals. The clamping system lowers automatically onto the battery terminals, ensuring secure and repeatable contact without manual adjustment. This makes the machine suitable for automotive battery manufacturers running multiple terminal formats on the same production line, with short change-over times between formats.

Can the Premium Line HRD test machine be combined with a leak test machine?

Yes. The CMWTEC Premium Line HRD machine is designed to work as part of a complete end-of-line test sequence. It can be configured as a combination unit alongside the Air Leak Test machine, allowing both the structural integrity and the electrical performance of a battery to be verified in a single line section. OCV and CCV testing as well as deltaV measurement are available as additional options.