Premium Line Equipment

CMWTEC’s premium battery finishing line equipment represents the highest standard in fully automated battery production technology. Designed for original equipment (OE) manufacturers of lead-acid, AGM and EFB batteries worldwide, our Premium Line delivers precision, reliability and maximum throughput across every stage of the battery finishing process.

From AGM vacuum acid filling and volumetric initial filling to battery formation charging, high-rate discharge (HRD) testing, high-voltage testing and end-of-line testing – our Premium Line machines cover the complete battery finishing workflow. Each machine is engineered for seamless integration into fully automated battery assembly lines, minimising downtime and maximising output quality.

The Premium Line includes advanced battery assembly solutions such as plug insertion, post-brushing, post-greasing and battery labelling, as well as intelligent battery handling and conveyor systems. All machines can be combined into flexible, modular production lines tailored to your exact process requirements.

Built on decades of engineering expertise at our headquarters in Runkel, Germany, every Premium Line machine meets the highest standards of quality, precision and safety – exactly what OE battery manufacturers demand.

THE BATTERY FINISHING LINE EXPERT

CMWTEC offers complete solutions for battery production—ranging from stand-alone machines and fully automated lines to advanced testing equipment and smart handling systems. Our modular approach enables flexible configurations and seamless integration into existing processes. With the DataManager software, we also provide digital tools for process control, traceability, and production data management. From assembly to end-of-line testing, CMWTEC delivers efficient technology for the entire battery production workflow.

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With German engineering at its core, our modular concept turns individual machines into a scalable production system that grows with your requirements. 

You can start with a compact setup and integrate additional modules whenever your capacity, processes or product portfolio change. This keeps your investment efficient today and your production flexible for tomorrow.

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Frequently asked questions

What is a fully automatic air leak test machine for batteries?

A fully automatic air leak test machine checks lead-acid batteries for leaks in the second cover after heat sealing. The battery enters the machine on a conveyor, is automatically positioned under the probe, and overpressure is applied to the ventilation holes. Any pressure drop within the programmed test duration triggers a visual or audible signal, and the defective battery is automatically sorted out via a reject table. No manual handling is required during the test cycle.

What types of battery covers can CMWTEC's fully automatic air leak test machine handle?

The machine features a three-dimensional test stroke that accommodates all common sealed cover types, including standard automotive, truck, and industrial lead-acid battery covers. Short change-over times between battery formats make it suitable for production lines running multiple battery types. The fully automatic process eliminates operator involvement during testing, ensuring consistent results across all formats and high throughput

Can the fully automatic air leak test machine be combined with other end-of-line equipment?

Yes. The CMWTEC fully automatic air leak test machine is designed for seamless integration into battery finishing lines. It can be combined with the High Rate Discharge Test machine, the High Voltage Leakage Test machine, and other end-of-line modules. A data interface allows test results to be logged and shared across the line for full production traceability.

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Ready to optimize your manufacturing with advanced automation? We’re here to support you. Whether you’re curious about our products, need expert advice, or want tailored solutions for your production, reach out today. Let’s explore how we can achieve your goals together.

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